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- BATTLEFIELD DAMAGE ASSESSMENT AND REPAIR
- BATTLEFIELD DAMAGE ASSESSMENT AND REPAIR
- WARNING PAGE
- WARNING
- WARNING
- TABLE OF CONTENTS
- TABLE OF CONTENTS (Cont.)
- HOW TO USE THIS MANUAL
- CHAPTER 1 GENERAL INFORMATION
- Application.
- Section II. STANDARDS AND PRACTICES
- Section III. TASKS AND RESPONSIBILITIES
- Unit Maintenance.
- Table 1-1. Summary of BDAR Time Guidelines
- Recording BDAR Repairs.
- CHAPTER 2 ASSESSING BATTLEFIELD DAMAGE
- SECTION II GENERAL FAULT ASSESSMENT TABLE
- Assessment Levels
- CHAPTER 3 GENERAL REPAIR
- Gaskets, Leaking
- Gaskets, Engine
- Gaskets, Environmental
- Section III. BELTS
- Procedural Steps:
- Section IV. HOUSINGS, CASTINGS, PLATES
- Section V. BRACKETS AND WELDMENTS
- SECTION VI HARDWARE, MECHANICAL LINKAGES, CABLES AND PULLEYS
- Other Options:
- Cable, Mechanical, Broken.
- Pin Alignment, Clevis, Cotter, Dowels, Quick Release, Etc.
- Section I. INTRODUCTION
- Section III. ENGINE AIR INTAKE SYSTEMS
- Engine Air Intake For Turbocharged Engines
- Air Cleaner Clogged.
- Section IV. ENGINE EXHAUST SYSTEMS
- Section V. ENGINE LUBRICATION SYSTEMS
- Oil Level Low
- CHAPTER 5 FUEL SUPPLY SYSTEM
- Section II. FUEL STORAGE SYSTEM
- Fuel Tank Leaks
- Procedural Steps:
- Bladder Cell Leakage
- Fuel Tank Substitute
- Section III. FUEL PUMPS
- Fittings Leaking
- Fuel Line (Low-Pressure Rupture)
- Option 2: For metal tubing cracks:
- Option 4: Patching large metal lines:
- Section V. FUEL FILTERS
- Option 2: Bypassing the filters.
- CHAPTER 6 COOLING SYSTEM
- Section II. AIR COOLING SYSTEMS
- Engine Coolant Frozen
- Procedural Steps:
- Limitations:
- Hose Clamp Broken.
- Hose Leakage
- Option 2: Hose, Small Leak
- Hose Collapse
- Hose improvisation (Low Pressure)
- Option 1: Pipe Insert:
- Option 3: Short Hose Fabrication:
- CHAPTER 7 ELECTRICAL SYSTEM
- Assessment Procedure:
- Section II. ELECTRICAL COMPONENTS
- Section III. WIRING HARNESSES
- Option 1: Wire Bundle Repairs.
- Wires Broken.
- Option 2: Wire Splice Method:
- Cable, Heavy Duty, Damaged.
- Option 2: Splicing stranded cable:
- Section IV. ELECTRICAL MOTORS
- Starter Solenoid Defective, Delco-Remy Only.
- SECTION V BATTERlES AND BATTERY CABLES
- CHAPTER 8 HYDRAULIC POWER DISTRIBUTION
- Cannibalization
- Section II. HOSES
- High-Pressure Hose Repair Using Splicer.
- High-Pressure Hose Repair - Using Hose and Splicers.
- Low Pressure Hose Repair - Using Tube and Clamps.
- Low-Pressure Hose Repair - Using Thin Neoprene and Clamps
- High-Pressure Hose isolation - Using Plug or Cap.
- High-Pressure Hose Isolation - Using Bolt and Clamp.
- Low Pressure Isolation - Using Tubes and Clamps.
- Section III. TUBES
- High-Pressure Tube Repair - Perm swaging.
- Procedural Steps:
- High-Pressure Tube Repair - Using Hose Section Replacement.
- Procedural Steps:
- High-Pressure Tube Repair - Using End Replacement.
- High-Pressure Tube Repair - Using Hose and Union.
- Low-Pressure Tube Repair - Using Neoprene Hose and Clamps.
- Procedural Steps:
- Low-Pressure Tube Repair Using Neoprene and Clamps.
- High-Pressure Tube Isolation By Cap Or Plug.
- Procedural Steps:
- Low-Pressure isolation By Bullet Insertion
- Procedural Steps:
- Section IV. MASTER CYLINDER REPAIRS
- Hydraulic Reservoir Repair
- Hydraulic Reservoir Replacement.
- Damaged Cylinder Body Repair Using Weld.
- Repair of Piston Rod Damage to Prevent Rod Seal Destruction (Using File).
- Repair of Piston Rod Damage to Prevent Rod Seal Destruction (Using Weld).
- Replace Damaged Piston Seals (Using Rubber Or Gasket Material).
- Replace Damaged Piston Seals (Using Rope or Twine)
- Procedural Steps:
- Section V. OPERATIONAL PROCEDURES
- Determining Hose and Length.
- Assembling Hose With Fittings.
- Cutting The Tube.
- Installation of Hose Section With Hose Splice, For All Hose Sizes Smaller Than 1 Inch.
- Installation of Hose Section With Hose Splice, For All Hose Sizes 1 Inch or Longer.
- Materials/Tools:
- APPENDIX A REFERENCES
- APPENDIX B SPECIAL AND FABRICATED TOOLS
- APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
- Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS
- APPENDIX D POOL SUBSTITUTES
- Fuel Blending.
- Flushing Lubricant and Hydraulic Systems.
- Section II. TABLES
- Table D-1. FUELS AND SUBSTITUTE FUELS
- APPENDIX E BRAD FIXES AUTHORIZED FOR TRAINING\
- INDEX
- INDEX (CONT)
- INDEX (CONT)
- DISTRIBUTION:
- DISTRIBUTION: (CONT)
- DISTRIBUTION: (CONT)
- DISTRIBUTION: (CONT)
- The Metric System and Equivalents
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- TM-5-3835-222-BD
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