Hydraulic Reservoir Replacement.

TM 5-3835-222-BD

Hydraulic Reservoir Replacement.

8-11.

Limitations:

This option permanently deforms the fittings used to connect the suction and return lines to the

new reservoir.

Personnel/Time Required:

1 soldier 2.0 hrs.

Materials/Tools:

Tank

Tool Kit

Cutting Torch

Weld (appendix C, section ii, item 48)

Procedural Steps:

a. Remove the damaged reservoir from the vehicle.

b. Remove the fittings from damaged reservoir.

c. Use a cutting torch to cut holes in the replacement reservoir in locations in which old reservoir

fittings can be installed. if necessary, cut a hole in an appropriate area for a new filler hole. Use a cloth as

a replacement cap.

c. Weld the old fittings into the holes of the new reservoir.

e. Flush the new reservoir with hydraulic fluid to remove much debris as possible.

f. Reconnect hydraulic lines to the new reservoir.

g. Secure the new reservoir to the vehicle with rope.

h. Check that the hydraulic reservoir level is at least at the minimum operating level. if this level

is low, refer to para 8-13 and fill the reservoir as needed.

i. Operate ail hydraulic subsystems (except those that may still be damaged) to remove air from the

system. Check carefully for fluid leaks. Tighten leaking fittings.

j. Check the hydraulic reservoir again to ensure a sufficient hydraulic fluid level. if this level is

low, refer to para 8-13 and fill the reservoir as needed.

k. Record the BDAR action taken. When the mission is completed, as soon as practicable, repair

using standard maintenance procedures.

8-27