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LUBRICATION SYSTEM
TESTING AND ADJUSTING
LUBRICATION SYSTEM
Gauge, which is part of 7S8875 Hydraulic Test Box, can
One of the problems in the following list will generally
be used for checking pressure in the system.
be an indication of a problem in the lubrication system for
the engine.
TOO MUCH OIL CONSUMPTION
OIL PRESSURE IS LOW
OIL PRESSURE IS HIGH
TOO MUCH COMPONENT WEAR
TOO MUCH OIL CONSUMPTION
Oil Leakage on Outside of Engine
7S8875 HYDRAULIC TEST BOX
Check for leakage at the seals at each end of the
crankshaft. Look for leakage at the oil pan gasket and all
Crankcase Oil Level
lubrication system connections. Check to see if oil is
coming out of the crankcase breather. This can be caused
Check the level of the oil in the crankcase. Add oil if
by combustion gas leakage around the pistons. A dirty
needed. It is possible for the oil level to be too far below
crankcase breather will cause high pressure in the
the oil pump supply tube. This will result in the oil pump
crankcase, and this will cause gasket and seal leakage.
not having the ability to supply enough lubrication to the
engine components.
Oil Leakage Into Combustion Area of Cylinders
Oil leakage into the combustion area of the cylinders
Oil Pump Does Not Work Correctly
can be the cause of blue smoke. There are three possible
ways for oil leakage into the combustion area of the
The inlet screen of the supply tube for the oil pump
cylinders:
can have a restriction. This will result in cavitation and a
loss of oil pressure. Air leakage in the supply side of the
1. Oil leakage between worn valve guides and valve
oil pump will also cause cavitation and loss of oil
stems.
pressure. If the pressure regulating valve for the system is
held in the open (unseated) position, the lubrication
2. Worn or damaged piston rings or dirty oil return
system can not get to maximum pressure. Oil pump gears
holes.
that have too much wear will cause a reduction in oil
pressure.
3. Compression ring not installed correctly.
Oil Filter and Oil Cooler Bypass Valves
Too much oil consumption can also be the result of
using oil with the wrong viscosity. Oil with a thin (low)
If the bypass valve for the oil filter is held in the open
viscosity can be caused from dirt or fuel getting in the
position (unseated) and the oil filter has a restriction, a
crankcase, or by the engine getting too hot.
reduction in oil pressure can result.
OIL PRESSURE IS LOW
The bypass valve is in the oil filter base. The bypass
valve will cause the flow of oil to go around the filter
An oil pressure gauge that has a defect may give an
elements when there is a reduction to the flow through the
indication of low oil pressure.
elements.
When the engine is running at rated speed with SAE 30
oil at operating temperature, the oil pressure measured at
If the oil cooler has a restriction:, the oil cooler bypass
the clean side of the oil filter at the oil filter base will be 55
valve in the oil filter base will open. This will cause the
to 85 psi (3.9 to 6.0 kg/cm2 ).
flow of oil to go around the oil cooler.
A minimum low pressure reading of 15 psi (1.1
kg/cm2) is normal at low idle rpm. If there is no oil
pressure, stop the engine immediately. An 8M2744
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