MAINTENANCE OF MIRE HARNESS (M1, w21, AND w22)

TM 32-5865-069-24&P

Table 5-13.

Filter Assembly-Jack (A22), Internal Wiring

From

Wire no.

FL1

TIP

(INSIDE CAN)

FL2

RING

(INSIDE CAN)

SLEEVE

(INSIDE CAN)

(2) Use a multimeter to check continuity of wiring.

(3) Solder the case to the cap. Use the minimum amount of heat to run a

small solder fillet all around the assembly.

5-13. MAINTENANCE OF MIRE HARNESS (M1, w21, AND w22). Check suspected areas of

the harnesses as described in table 5-14. The following subparagraphs provide a

general guide to the repair of the harness.

To repair damaged multipin connectors:

(1) Push out the damaged pin using the contact removal tool.

(2) Remove damaged pins by cutting wire(s) as close to the pin(s) as

possible.

(3) Check that the shortened wire(s) can be reconnected without straining.

(4) Strip insulation and crimp on new pin(s).

(5) Insert new pin(s) into connector using contact insertion tool.

If the wire is strained by shortening, proceed as follows:

(1)

Make up a new wire of the required length.

Using cable markers, identify the wire at both ends with its wire

(2)

number.

Crimp on a new pin and insert in the connector.

(3)

Route the wire along the harness, secure under the existing cable

(4)

clamps.

Disconnect old wire at destination.

(5)

Use the correct termination for the new wire and connect at

(6)

destination.

(7)

Cut back the old wire to the first tie point at each end.