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SB 740-91-01
Table 2-1 provides a modified list of materiel quality defects and severity levels that are of most concern during extended
periods of storage and which formed the basis for assigning the coded accept/reject requirements for cyclic inspections.
The required quality defects/severity level inspection codes for each materiel item found in appendix A were derived from
this modified list. The individual defect/severity level codes were assigned in accordance with their potential impact on the
readiness of the materiel items and based on factors of cost effectiveness and probability of occurrence. Other
discrepancies that may be observed during cyclic inspection not covered by the preassigned QDC codes shall be
classified in accordance to severity, recorded on the appropriate work sheet (see Figure 2-2), and taken into account when
determining lot acceptance.
Table 2-1. Storage Induced Quality Defect
Assignment Code Guideline
(AR 740-3, Appendix B)
Second and
Severity Code (First Digit)
Third Digit
Category
Critical
Major
Minor
02
Preservation Inadequate
2
13
Container Damaged or Deteriorated
2
23
Containers, Boxes, Crates, or Pallets
1
2
Damaged or Deteriorated
33
Markings Illegible
2
40
Loose or Frozen Parts (out of adjustment)
0
1
2
41
Damaged Parts (cracked, chipped, torn)
0
1
2
2
45
Leakage (liquid)
0
1
48
Bonding Deterioration (soldering, welding,
0
1
2
etc.)
50
Contamination (dirt, sludge, moisture,
2
foreign matter)
51
Excessive Moisture (fungus, mildew, rot)
2
55
Shelf-life Data Exceeded
0
62
Failed Test Requirements (failed supplemen-
0
1
2
tary test functional/visual)
86
Improper Storage Space
1
2
90
Corrosion, Stage 1 (or more)
1
2
It should be noted when classifying a defect which is not considered critical, major, or minor at the time of inspection but
(due to inspector experience) is expected to become so prior to the next cyclic inspection, the defect shall be identified as
such and considered as a cause for rejection and counted relative to the items' sampling plan criteria. However, defects of
a trivial nature should not be considered as cause for rejection of a lot, unless some reduction in usability or function of
items is expected prior to the next scheduled inspection. For example, nicks, dents, or scratches that do not break
coatings or paint films are considered trivial deficiencies.
2-3
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