INSTALL CYLINDER HEADS

3208 INDUSTRIAL AND MARINE ENGINES

DISASSEMBLY AND ASSEMBLY

CYLINDER HEADS

INSTALL CYLINDER HEADS

12-A & B-1101

Tools Needed

8S8692

Water Sleeve Tool

1. Clean the contact surfaces of the cylinder head

and cylinder block. Make sure the surfaces are

clean and dry. Install a new cylinder head

gasket.

NOTE: Clean the bore in the cylinder head for the water

sleeves. Put oil on the seals on the water sleeves.

2. Install two 5/16"-18 NC forged eyebolts in the

cylinder head. Fasten a hoist and put the

cylinder head in position on the cylinder block.

3. Put 9M3710 Anti-Seize Compound on the bolt

threads and install the bolts that hold the

cylinder head in place. Tighten the bolts in the

cylinder head as follows:

a) Tighten bolts I through 18 in number

sequence to a torque of 60 10 lb.ft. (8.3

1.4 mkg).

b) Tighten bolts 1 through 18 again in number

sequence to a torque of 95 5 lb.ft. (13.1

0.7 mkg).

c) Tighten bolts 1 through 18 again in number

sequence to a torque of 95 5 lb.ft. (13.1

0.7 mkg).

d) Tighten bolts 19 through 22 in number

sequence to a torque of 32 5 lb.ft. (4.4

0.7 mkg).

4. Install water sleeve into cylinder head with tool

(A). Install the clamp on the water sleeves.

5. Fill the cooling system with coolant to the

correct level.

end by:

a) install fuel injection nozzles

b) install rockershafts and push rods

c) install valve covers

d) install air inlet manifold

e) install

manifold