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3208 INDUSTRIAL AND MARINE ENGINES
DISASSEMBLY AND ASSEMBLY
CYLINDER HEADS
5.
REMOVE CYLINDER HEADS 11-A & B-1101
Tools Needed
A
8S6692
Water Sleeve Tool
1
start by:
a) remove exhaust manifold
b) remove air inlet manifold
c) remove valve covers
d) remove rocker shafts and push rods
e) remove fuel injection nozzles
1. Remove the coolant from the cooling system.
2. Remove clamp (2) from the water sleeves (1) in
each cylinder head.  Push water sleeves into
timing gear cover with tool (A).
3.
Remove bolts (3) and (4) that hold cylinder
heads to cylinder block.
CAUTION:  Make sure the fuel injection nozzles are
removed before removing the cylinder head. The fuel
injection nozzles go through the cylinder head and the
nozzle tips can be broken off if the nozzles are not
removed from the heads.
4. Install two 5/16"-18 NC forged eyebolts in the
cylinder head.  Fasten a hoist and remove
cylinder head. Weight of the cylinder head is 85
lb. (39 kg).
63

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