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FUEL SYSTEM
TESTING AND ADJUSTMENT
NOTE: Be sure the adjustment for the crossover levers is
correct before calibrating the pumps.
1. Remove the fuel that is in the injection pump housing
and the governor housing.
2. Remove covers (9) and (10).
CROSSOVER LEVERS
1. Crossover lever. 5. Crossover lever. 6. Shaft. 7. Pin.
8. Shaft.
FUEL PUMP CALIBRATION
Tools Needed: 3P2200 Tool Group.
REMOVAL OF COVERS
The following tools from
9. Cover. 10. Cover.
3P1550 Tool Group are also needed:
882243 Wrench.
NOTE: There is a bypass valve and spring under cover
2P8331 Cover.
(9) at the front of the injection pump housing.
4B4276 Washer (two).
8S7271 Screw.
3. Use the 882243 Wrench and remove the injection
1D4633 Bolt (two).
pump that is going to be calibrated.
1D4538 Bolt.
3K6896 Washer.
4, Put calibration pump (1) in the injection pump housing
3J6956 Spring.
with flat (11) on plunger of pump toward tang (13) on
2H3740 Bolt.
lever (12). When calibration pump (1) is all the way in
the bore, turn the calibration pump approximately 456
The following procedure for fuel pump calibration can be
so tang (13) on lever (12) fits in groove (14). Install
done with the housing for the fuel injection pumps either
4N218 Bushing. Tighten bushing to 70 5 lb. ft. (9.7
on or off the engine.
0.7 mkg).
CAUTION: Before doing any service work on this fuel
system, the outside of the injection pump housing and all
parts connected to it must be especially clean.
3P2200 TOOL GROUP
INSTALLING SP1540 CALIBRATION PUMP
1, 3P140 Calibration Pump. 11. Flat on plunger .
1. 3P1540 Calibration Pump. 2. 4N218 Bushing, 3.
1P7379 Microgage. 4. 3P1568 Dial Indicator with 3P2226
Base. 5. 2P5519 Box. 6. 3P1545 Calibration Pin ( In. line
engines). 7. 3P1546 Calibration Pin (Vee engines.). 8.
1S9838 Wrench.
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