TB-9-2300-378-14

• AIR INDUCTION SYSTEM MAINTENANCE
• TABLE OF CONTENTS
• TABLE OF CONTENTS - Continued
• TABLE OF CONTENTS - Continued
• TABLE OF CONTENTS - Continued
• TABLE OF CONTENTS - Continued
• TABLE OF CONTENTS - Continued
• CHAPTER 1 INTRODUCTION
• CHAPTER 2 CONVENTIONAL AIR INDUCTION SYSTEM CREW MEAINTENANCE
• Preventive Maintenance Checks and Services, Sub-Section 1 - Continued
• Preventive Maintenance Checks and Services - Continued
• Preventive Maintenance Checks and Services - Continued
• Preventive Maintenance Checks and Services - Continued
• Preventive Maintenance Checks and Services - Continued
• Air Cleaner Inspection.
• Air Cleaner Filter Clog Indicator
• Figure 2-2. Air cleaner filter clog indicator.
• Figure 2-3. Engine air intake
• CHAPTER 3 CONVENTIONAL AIR INDUCTION SYSTEM ORGANIZATIONAL MAINTENANCE
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Top Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Table 3 -1. Side Loading Air Cleaner Organizational Preventive Maintenance Checks and Services - Continued
• Air Cleaner Filter Element Replacement
• Removal
• Figure 3-2. Side loading air cleaner filter element replacement.
• Air Cleaner Filter Element Service.
• Air Cleaner Filter Element Inspection and Cleaning.
• Figure 3-3. Top loading filter element inspection.
• Figure 3-4. Side loading filter element inspection.
• Figure 3-5. Air filter element compressed air cleaning.
• Washing
• Final Drive and Fuel Tank Vent Systems Inspection.
• Figure 3-7. Final drive vent system inspection.
• Air Cleaner Hoses Inspection and Replacement
• Air Outlet Hoses (Air Cleaner to Turbo supercharger).
• Figure 3-9. Air outlet hoses inspection (finger band clamp).
• Figure 3-10. Air outlet hose inspection (V-band clamp).
• Figure 3-11. Air intake hose replacement.
• Figure 3-12. Air outlet hose replacement (finger band clamp).
• Outlet Hose (Finger Band Clamp)
• Figure 3-13. Air outlet hose replacement (V-band clamp).
• Figure 3-14. Air outlet hose replacement (quick release v-band clamp).
• Army Oil Analysis Program
• chapter 4 RELIABILITY IMPROVEMENTS
• Top Loading Air Cleaner Access Door Bolt Holes Rework
• Figure 4-1. Air cleaner access door bolt holes.
• Figure 4-4. Top loading air cleaner access door bolt holes rework.
• Top Loading Air Cleaner Captive Screw Replacement
• Figure 4-5. Top loading air cleaner captive screw replacement.
• Air Cleaner Filter Clog Indicator Rework
• Figure 4-6. Shield holding fixture fabrication.
• Figure 4-7. Filter clog indicator shield fabrication.
• Figure 4-9. Air cleaner filter clog indicator rework (sheet 1 of 2).
• Figure 4-9. Air cleaner filter clog indicator rework (sheet 2 of 2).
• Procedure
• Procedure - Cont
• Armored Air Cleaner Mounting Bolt Replacement
• Armored Air Cleaner Mounting Bolt Replacement - CONT
• V-Band Clamps
• Inlet and Outlet Elbow Torquing Sequence
• Spring Loaded Air Cleaner Filter Element
• Table 4-2. Powerpack Ground Hop Kit
• Figure 4-14. Ground hop filters.
• Figure 4-15. Ground hop filter fabrication (sheet 1 of 2).
• Figure 4-15. Ground hop filter fabrication (sheet 2 of 2).
• Table 4-3. Ground Hop Filter Parts
• Assembly.
• Maintenance of Ground Hop Filter.
• Aluminum Side or Top Loading Air Cleaner Replacement
• Perform steps (a) thru (f) to both left and right sides of tank.
• Figure 4-16. No. 3 and No. 4 outrigger removal.
• Figure 4-17. Outer support bracket measurements.
• Figure 4-18. Support brackets rework.
• Install outrigger support plate as follows:
• Figure 4-19. Left outrigger support plate installation.
• Figure 4-20. Right outrigger support removal.
• Figure 4-21. Right outrigger support installation.
• Install Outriggers
• Figure 4-22. Outriggers No. 3 and No. 4 21/32 in. hole location.
• Figure 4-23. No. 3 and No. 4 outrigger installation.
• Install armored air cleaner as follows
• Install armored air cleaner as follows (CONT)
• Install armored air cleaner as follows (CONT)
• Figure 4-24. Armored air cleaner installation (sheet 1 of 5).
• Figure 4-24. Armored air cleaner installation (sheet 2 of 5).
• Figure 4-24. Armored air cleaner installation (sheet 3 of 5).
• Figure 4-24. Armored air cleaner installation (sheet 4 of 5).
• Figure 4-24. Armored air cleaner installation (sheet 5 of 5).
• Top Deck Grille Door Rework.
• Top Deck Grille Door Rework (CONT)
• Figure 4-25. Top deck grille door rework.
• Air Cleaner Housing Screw Hole Repair
• Figure 4-26. Air cleaner housing screw hole repair.
• Air Cleaner Housing Vertical Guide Rework.
• Figure 4-27. Template fabrication
• Figure 4-28. Air cleaner housing vertical guide bar network.
• CHAPTER 5 IMPROVED CLEAN AIR INDUCTION SYSTEM CREW OPERATION/MAINTENANCE
• Figure 5-1. Vehicle exhaust dust ejector system (VEDES).
• Air Cleaner Filter Clog Indicator.
• Figure 5-4. Engine air intake reversal.
• Preventive Maintenance Checks and Services
• Preventive Maintenance Checks and Services (CONT)
• Preventive Maintenance Checks and Services (CONT)
• Preventive Maintenance Checks and Services (CONT)
• CHAPTER 6 IMPROVED CLEAN AIR INDUCTION SYSTEM ORGANIZATIONAL MAINTENANCE
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Table 6-1 Improved Clean Air Inducation System - Organizational Maintenance Quarterly Preventive Maintenance Checks and Services (CONT)
• Section III. Troubleshooting
• Table 6-2. Improved Clean Air Induction System Malfunction Index
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Table 6-3. Improved Clean Air Induction System Troubleshooting - Continued
• Figure 6-1. Power plant warning and indicator transmitter circuits - schematic diagram.
• Figure 6-2. Dust detector schematic diagram.
• Figure 6-3. Crew compartment wiring harness and components - locational view (sheet 1 of 2).
• Figure 6-3. Crew compartment wiring harness and components - locational view (sheet 2 of 2).
• Figure 6-4. Engine compartment wiring harness - locational view.
• Figure 6-5. Powerplant top - locational view.
• Section IV. Maintenance Procedures
• Air Intake Hose Assembly Replacement
• Air Cleaner Outlet Hose Assembly Replacement
• Figure 6-7. Air cleaner hoses, air intake gaskets and screens replacement (sheet 1 of 2).
• Figure 6-7. Air cleaner hoses, air intake gaskets and screens replacement (sheet 2 of 2).
• Turbocharger Inlet Elbow Assembly Replacement
• Figure 6-8. Air cleaner replacement (sheet 1 of 2).
• Figure 6-8. Air cleaner replacement (sheet 2 of 2).
• Air Cleaner Replacement
• Air Cleaner Repair
• Air Cleaner Repair (CONT)
• Figure 6-10. Filter clog indicator replacement.
• Figure 6-11. Vehicle exhaust dust ejector system (VEDES) air cleaner manifold replacement.
• Air Cleaner Filter Elements.
• Cleaning
• Figure 6-12. Air cleaner filter element replacement and inspection.
• Figure 6-13. Air cleaner filter element compressed air cleaning.
• Vehicle Exhaust Dust Ejector System (VEDES).
• Figure 6-14. VEDES intake tube and hoses replacement.
• Figure 6-15. Check valve replacement.
• Exhaust Ejector Assemblies Replacement
• Installation.
• Figure 6-17. Exhaust ejector assemblies replacement.
• Dust Detector
• Figure 6-18. Dust detector filter strip cover assembly replacement.
• Pressure Switch and Air Hoses Replacement
• Figure 6-19. Pressure switch and hoses replacement.
• Figure 6-20. Engine wiring harnesses replacement.
• Installation
• Figure 6-21. Engine to bulkhead lead assembly replacement.
• Hull Intermediate Lead Assembly Replacement
• Figure 6-22. Hull intermediate lead assembly replacement.
• Dust Detector Warning Light Wiring Harness Assembly Replacement
• Figure 6-23. Dust detector warning light wiring harness assembly replacement (Sheet 1 of 2).
• Figure 6-23. Dust detector warning light wiring harness assembly replacement (Sheet 2 of 2)
• Figure 6-24. Dust detector warning light box assembly replacement (M60A3).
• Dust Detector Warning Light Box Assembly Replacement (M728)
• Figure 6-25. Dust detector warning light box assembly replacement (M728).
• D u s t Detector Warning Light Box Assembly Replacement (M48A5 AVLB, M60A1 AVLB)
• Figure 6-26. Dust detector warning light box assembly replacement (M48A5 AVLB, M60A1 AVLB).
• Dust Detector Operational Test
• Figure 6-27. Dust detector operational test.
• APPENDIX A REFERENCES
• TECHNICAL MANUALS
• TECHNICAL MANUALS (CONT)
• Section I. Introduction
• Explanation of Columns.
• Maintenance Code.
• Recoverability Code
• Recoverability
• Special Information.
• How to Locate Repair Parts
• FIGURE B-1. DIESEL ENGINE MODELS 2CA, 2DA, AND SHIPPING CONTAINER
• Section II. Repair Parts List
• FIGURE B-2. OIL GAGE ROD TUBE, OIL FILLER TUBE, AND RELATED PARTS.
• GROUP 0106: ENGINE LUBRICATION SYSTEM OIL GAGE ROD TUBE. OIL FILLTER TUBE, AND RELATED PARTS
• FIGURE B-3. OIL COOLER FRAMES, SHROUDS, AND RELATED PARTS.
• GROUP 0106: ENGINE LUBRICATION SYSTEM FIGURE B-3. OIL COOLER FRAMES, SHROUDS, AND RELATED PARTS.
• FIGURE B-4. ARMORED TOP LOADING AIR CLEANER AND RELATED PARTS (2C AND 2D ENGINES).
• GROUP 03: FUEL SYSTEM
• GROUP 0304: AIR CLEANER ARMORED TOP LOADING AIR CLEANER AND RELATED PARTS (2C AND 2D ENGINES)
• FIGURE B-5. AIR CLEANER HOSE ASSEMBLIES AND RELATED PARTS (2C AND 2D ENGINES).
• GROUP 0304: AIR CLEANER AIR CLEANER HOSE ASSEMBLY AND RELATED PARTS (2C AND 2D ENGINES)
• GROUP 0304: AIR CLEANER AIR CLEANER HOSE ASSEMBLY AND RELATED PARTS (2C AND 2D ENGINES)
• FIGURE B6. ARMORED TOP LOADING AIR CLEANER AND RELATED PARTS (2CA AND 2DA ENGINES).
• GROUP 0304: AIR CLEANER ARMORED TOP LOADING AIR CLEANER AND RELATED PARTS (2CA 2DA ENGINES)
• FIGURE B-7. AIR CLEANER HOSE ASSEMBLIES AND RELATED PARTS (2CA AND 2DA ENGINES).
• GROUP 0304: AIR CLEANER AIR CLEANER HOSE ASSEMBLIES AND RELATED PARTS (2CA AND 2DA ENGINES)
• FIGURE B-8. AIR CLEANER CENTRIFUGAL FAN ASSEMBLY.
• GROUP 0304: AIR CLEANER AIR CLEANER CETRIFUGAL FAN ASSEMBLY
• FIGURE B-9. TURBOCHARGER DUST DETECTOR SYSTEM (2CA AND 2DA ENGINES).
• GROUP 0305: TURBOCHARGER-TURBOCHARGER DUST DITECTOR SYSTEM (2CA NAD 2DA ENGINES)
• FIGURE B-10. DUST EJECTOR SYSTEM (2CA AND 2DA ENGINES).
• GROUP 04: EXHAUST SYSTEM
• FIGURE B-11. ENGINE SHROUDS.
• GROUP 05: COOLING SYSTEM
• FIGURE B-12. ENGINE GENERATOR, CRADLE, BRACKET, AND ASSOCIATED PARTS
• GROUP 06 ELECTRICAL SYSTEM
• FIGURE B-13. ENGINE AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M60A3).
• GROUP 0608: MISCELLANEOUS ITEMS-ENGINES AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M60A3)
• FIGURE B-14. ENGINE AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M48A5AVLB AND M60A1AVLB).
• GROUP 0608: MISCELLANEOUS ITEM-ENGINES AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M48A5AVLB AND M60AIAVLB)
• FIGURE B-15. ENGINE AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M728).
• GROUP 0608: MISCELLANEOUS ITEM-ENGINES AIR CLEANER DUST DETECTOR BOX ASSEMBLY AND RELATED PARTS (M728)
• FIGURE B-16. ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 1OF 3)
• GROUP 0613: HULL WIRING HARNES-ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 1 OF 3)
• FIGURE B-17. ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 2 OF 3)
• GROUP 0613: HULL WIRING HARNES-ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 2 OF 3)
• FIGURE B-18. ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 3 OF 3)
• FIGURE B-17. ENGINE WIRING HARNESS BRACKETS AND CLAMPS (FIGURE 3 OF 3)
• FIGURE B-19. BATTERY SLAVE AND STARTER RELAY CABLE ASSEMBLY (2CA ENGINE)
• GROUP 0613: HULL WIRING HARNESS-BATTERY SLAVE AND STARTER RELAY CABLE ASSEMBLY (2CA ENGINES)
• FIGURE B-20. FRONT MASTER CONTROL HARNESS ASSEMBLY (2CA ENGINE)
• GROUP 0613: HULL WIRING HARNESS-FRONT MASTER CONTROL HARNESS ASSEMBLY (2CA ENGINE)
• GROUP 0613: HULL WIRING HARNESS-FRONT MASTER CONTROL HARNESS ASSEMBLY (2CA ENGINE) - CONT
• FIGURE B-21. STARTER WIRING HARNESS ASSEMBLY.
• GROUP 0613: HULL WIRING HARNESS-STARTER WIRING HARNESS ASSEMBLY
• FIGURE B-22. STARTER FEED HARNESS ASSEMBLY (2CA ENGINE).
• GROUP 0613: HULL WIRING HARNESS-STARTER FEED HARNESS ASSEMBLY (2CA ENGINE)
• FIGURE B-23. GRILLE DOOR ASSEMBLIES AND RELATED PARTS.
• GROUP 18: BODY AND HULL
• GROUP 18: BODY, CAB, HOOD, AND HULL
• FIGURE B-24. FRONT FENDER AND RELATED PARTS.
• GROUP 1802: FENDERS-FRONT FENDER AND RELATED PARTS
• FIGURE B-25. FENDER SUPPORTS AND RELATED PARTS.
• GROUP 1802: FENDERS-FENDER SUPPORTS AND RELATED PARTS
• FIGURE B-26. DATA PLATE AND INSTRUCTION HOLDERS.
• GROUP 22: BODY CHASSIS AND HULL ACCESSORY ITEM
• FIGURE B-27. HOLDDOWN CYLINDER ARMOR AND RELATED PARTS (M48A5AVLB AND M60A1AVLB).
• FIGURE B-28. V-PACK CLEANER ASSEMBLY COMPONENTS.
• GROUP 26: TOOLS AND TEST EQUIPMENT
• GROUP 95: GENERAL USE STANDARDIZED PARTS
• FIGURE B-29. V-PACK CLEANER ASSEMBLY.
• SECTION IV. NATIONAL STOCK NUMBER AND PART NUMBER INDEX
• NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• PART NUMBER CROSS-REFERENCE TO FIGURE NUMBER AND ITEM NUMBER - CONTINUED
• APPENDIC C EXPENDABLE SUPPLIES AND MATERIAL LIST
• The Metric System and Equivalents
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