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TM 5-3835-222-BD
Paragraph
Hydraulic Reservoir Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Fluid Substitution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining Hose and Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting The Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling The Hose With Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting The Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling The Tube With Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of Hose Section With Hose Splice,
For All Hose Sizes Smaller Than 1 Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of Hose Section With Hose Splice,
For All Hose Sizes 1 Inch or Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4.  Cannibalization. This section explains how to cannibalize hydraulic lines from other equipment
or within the same equipment.
Limitations:
Conduit cannibalization will limit hydraulic capabilities of the cannibalized equipment.
Personnel/Time Required:
1 soldier - 1.0 hr.
Materials/Tools:
Tool Kit
For Hoses Only: Replacement hoses for damaged
high-pressure hoses must be of the high-pressure
type. Low-pressure hoses may explode under high
pressure causing equipment failure and/or operator
injury.
Procedural Steps:
a. Determine the fitting type and length of the damaged line.
b. Locate an acceptable substitute for the damaged line. Make sure all size specifications for
the replacement line match the damaged line exactly.
NOTE
For Hose and Tubes: Fitting types for a correspond-
ing line must be of the exact same thread type as
those of the damaged line.
8-2

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