TM-3-1040-279-12-P

• DRAFT TECHNICAL MANUAL
• Operator's and Organizational
• Operator's and Organizational
• GENERATOR SET, SMOKE, MECHANICAL
• GENERATOR SET, SMOKE, MECHANICAL
• GENERATOR SET, SMOKE MECHANICAL:
• GENERATOR SET, SMOKE MECHANICAL:
• GENERATOR SET, SMOKE MECHANICAL:
• FIRE HAZARD
• TOXIC HAZARD
• TABLE OF CONTENTS
• TABLE OF CONTENTS (CONT)
• TABLE OF CONTENTS (CONT)
• External View of Generator Set
• CHAPTER 1 INTRODUCTION
• Section II. EQUIPMENT DESCRIPTION
• Major Components
• IDENTIFICATION AND INSTRUCTION PLATES.
• EQUIPMENT DATA.
• INTERCONNECTING DIAGRAM
• Section Ill. TECHNICAL PRINCIPLES OF OPERATION
• CHAPTER 2 OPERATING INSTRUCTIONS
• FOG OIL TANK.
• CONTROL PANEL ASSEMBLY
• SMOKE GENERATOR.
• Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• Table 2-1. Operator Preventive Maintenance Checks and Services
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Table 2-1. Operator Preventive Maintenance Checks and Services (cont)
• Section III. OPERATION UNDER USUAL CONDITIONS
• OPERATING PROCEDURES
• OPERATING TEMPERATURES
• Section IV. OPERATION UNDER UNUSUAL CONDITIONS
• OPERATION IN EXTREME HEAT
• Stopping
• CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS
• TROUBLESHOOTING
• Troubleshooting (CONT)
• ENGINE WILL NOT START.
• ENGINE WILL NOT START. (CONT)
• TROUBLESHOOTING (CONT)
• CIRCUIT BREAKER CB1 MOVES TO OFF POSITION WHEN FOG OIL SWITCH IS IN START POSITION
• ENGINE OVERHEATS.
• Section Ill. OPERATORS MAINTENANCE PROCEDURES
• Installation.
• REPAIRING ENGINE HEAD.
• Clean engine head:
• Reassembly.
• CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
• Section III. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES QUARTERLY SCHEDULE
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES QUARTERLY SCHEDULE (Continued)
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES QUARTERLY SCHEDULE (Continued)
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES QUARTERLY SCHEDULE (Continued)
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES QUARTERLY SCHEDULE (Continued)
• Section IV. ORGANIZATIONAL TROUBLESHOOTING PROCEDURES
• POWER INDICATOR DOES NOT LIGHT.
• FIRE INDICATOR DOES NOT LIGHT.
• Check for open circuit in smoke generator.
• AIR INDICATOR DOES NOT LIGHT.
• FUEL INDICATOR DOES NOT LIGHT.
• ENGINE INDICATOR DOES NOT LIGHT.
• FOG OIL INDICATOR DOES NOT LIGHT.
• FOG OIL INDICATOR DOES NOT LIGHT (CONT)
• PANEL LIGHTS DO NOT LIGHT.
• AIR COMPRESSOR DOES NOT RUN.
• AIR COMPRESSOR RUNS CONTINUOUSLY.
• NO START AIR BLAST.
• NO FUEL FLOW.
• ENGINE WILL NOT START.
• Section V. ORGANIZATIONAL MAINTENANCE PROCEDURES
• REMOVAL
• M54 SMOKE GENERATOR.
• INSTALLATION
• REMOVAL
• Purge Air Tube Assembly.
• Check Valve
• Drip Pan Assembly.
• Cable Assembly W12.
• IMAGE
• Pipe Plug
• Sensing Element.
• INSTALLATION
• Element Clamp.
• SMOKE GENERATOR WIRING
• SMOKE GENERATOR WIRING (CONT).
• COVER ASSEMBLY.
• REASSEMBLY
• REMOVAL
• REASSEMBLY
• INSTALLATION
• REASSEMBLY
• REMOVAL
• INSTALLATION
• Cable Assembly 5J1.
• IMAGE
• Pump Return Tube Assembly.
• Gas Return Fuel Tube Assembly.
• Pump Pressure Tube Assembly.
• Gas Supply Fuel Tube Assembly.
• Terminal Board.
• IMAGE
• Solenoid Inlet Tube Assembly.
• Disconnect Coupling (AIR).
• Disconnect Coupling (FOG OIL).
• Disconnect Coupling (GAS RETURN).
• Fuel Pressure Hose Assembly.
• IMAGE
• Quick Disconnect Coupling (GAS SUPPLY).
• IMAGE
• Pump Motor Assembly.
• IMAGE
• FUEL PUMP PRESSURE ADJUSTMENT PROCEDURES.
• IMAGE
• FUEL PRESSURE HOSE ASSEMBLY - MAINTENANCE I N S T R U C T I O N S .
• Paragraph Deleted
• DISCONNECT COUPLING (GAS RETURN).
• EQUIPMENT CONTAINER ASSEMBLY.
• Equipment Container.
• INSTALLATION
• Solenoid Assembly.
• INSTALLATION
• Pressure Switch Bracket Assembly.
• IMAGE
• Terminal Bracket Assembly.
• IMAGE
• Ignition Coil.
• IMAGE
• Relay K101.\
• Cable Assembly 5J2.
• Ignition Cable Assembly.
• Fog Oil Supply Hose Assembly.
• Fog Oil Pressure Hose Assembly.
• Air Hose Assembly.
• Purge Air Hose Assembly.
• IMAGE
• Air Supply Hose Assembly.
• IMAGE
• Start Air Hose Assembly.
• IMAGE
• AIR HOSE ASSEMBLY.
• FOG OIL SUPPLY HOSE ASSEMBLY.
• AIR SUPPLY HOSE ASSEMBLY.
• START AIR HOSE ASSEMBLY.
• FOG OIL PRESSURE HOSE ASSEMBLY.
• PURGE AIR HOSE ASSEMBLY.
• TERMINAL BRACKET ASSEMBLY.
• FUEL, AIR, ENG, or OIL Switch.
• PRESSURE SWITCH BRACKET ASSEMBLY.
• INSTALLATION
• PRESSURE SWITCH BRACKET ASSEMBLY
• EQUIPMENT CONTAINER.
• Plain Blind Nut.
• Plain Self Locking Nut.
• NOZZLE ASSEMBLY.
• PULSE JET ENGINE ASSEMBLY.
• PULSE JET ENGINE ASSEMBLY (CONT).
• IMAGE
• PULSE JET ENGINE ASSEMBLY (CONT).
• IMAGE
• Engine Head Assembly.
• REMOVAL
• FRAME ASSEMBLY.
• CONTROL PANEL ASSEMBLY
• REMOVAL
• Toggle Switches (FOG OIL, FUEL, POWER, or ENGINE).
• Circuit Breaker CB1.
• Indicator Lights.
• PURGE Switch.
• Cable Assembly.
• SMOKE TEMP Indicator.
• Panel Light.
• FOG OIL FLOW Rheostat.
• Terminal Board TB11 or TB21.
• Panel Light Rheostat.
• Fire Defection Control Unit.
• IMAGE
• Lamps.
• FIRE Warning Indicator.
• FIRE Detection Control Unit Cable Assembly CU-1.
• CONTROL PANEL WIRING
• CONTROL PANEL WIRING (CONT).
• CONTROL PANEL WIRING (CONT).
• CONTROL PANEL WIRING (CONT).
• CONTROL PANEL WIRING (CONT).
• CONTROL PANEL WIRING (CONT).
• PANEL COVER.
• FOG OIL PUMP ASSEMBLY.
• IMAGE
• Pressure Relief Valve.
• Hose Assembly.
• Hose Assembly.
• Quick Disconnect Coupling.
• Cable Assembly 6J3.
• IMAGE
• Fog Oil Pump.
• IMAGE
• FOG OIL PUMP ASSEMBLY WIRING
• FOG OIL PUMP ASSEMBLY PRESSURE RELIEF VALVE ADJUSTMENT.
• STRAINER ASSEMBLY.
• HOSE ASSEMBLY.
• FOG OIL PUMP.
• IMAGE
• FOG OIL HOSE ASSEMBLY.
• AIR COMPRESSOR ASSEMBLY.
• Pressure Tank.
• IMAGE
• Air Compressor.
• IMAGE
• Relay K 104.
• Pressure Switch S114.
• Terminal Block.
• Control Valve.
• Disconnect Coupling (AIR).
• Cable Assembly 2J1.
• Air Hose Assembly.
• Cable Assembly.
• Air Hose Assembly.
• Check Valve.
• AIR COMPRESSOR ASSEMBLY WIRING
• CHECK AIR COMPRESSOR PRESSURE SWITCH.
• AIR COMPRESSOR - MAINTENANCE INSTRUCTIONS.
• AIR HOSE ASSEMBLY.
• AIR HOSE ASSEMBLY.
• Paragraph Deleted
• FOG OIL TANK ASSEMBLY.
• INSTALLATION
• Retaining Straps and Anchor Straps.
• IMAGE
• FOG OIL TANK.
• IMAGE
• Sight Indicator
• Dust and Moisture Boot.
• FUEL FILTER/WATER SEPARATOR ASSEMBLY.
• INSTALLATION
• FUEL FILTER/WATER SEPARATOR FILTER ELEMENT
• INSTALLATION
• WATER MANIFOLD ASSEMBLY.
• INSTALLATION
• INSTRUCTION AND IDENTIFICATION PLATES.
• SMOKE GENERATOR SCHEMATIC.
• SMOKE GENERATOR SCHEMATIC (CONT).
• SMOKE GENERATOR SCHEMATIC (CONT).
• SMOKE GENERATOR SCHEMATIC (CONT).
• Section VI. PREPARATION FOR STORAGE OR SHIPMENT
• APPENDIX A REFERENCES
• BLANK FORMS.
• APPENDIX B MAINTENANCE ALLOCATION CHART
• EXPLANATION OF COLUMNS IN THE MAC, SECTION Il.
• Section Il. MAINTENANCE ALLOCATION CHART FOR M157 SMOKE GENERATOR SET
• Section II. MAINTENANCE ALLOCATION CHART (CONT)
• Section II. MAINTENANCE ALLOCATION CHART (CONT)
• Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
• APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
• Section II. COMPONENTS OF END ITEMS
• Section III. BASIC ISSUE ITEMS
• Section III. BASIC ISSUE ITEMS
• APPENDIX D ADDITIONAL AUTHORIZATION LIST
• Section II. ADDITIONAL AUTHORIZATION LIST (CONT)
• APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (CONT)
• APPENDIX F OPERATOR AND ORGANIZATIONAL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
• Maintenance Code
• Maintenance Code - CONT
• EXPLANATION OF COLUMNS
• HOW TO LOCATE REPAIR PARTS
• Section II. REPAIR PARTS LIST
• GROUP: 00 GENERATOR SET, SMOKE, MECHANICAL: PULSE JET, M157
• Figure F-2. M54 Smoke Generator (Sheet 1 of 2)
• Figure F-2. M54 Smoke Generator (Sheet 2 of 2)
• GROUP: 01 GENERATOR, SMOKE, M54
• Section Il. REPAIR PARTS LIST
• Figure F-3. Cover Assembly (Sheet 2 of 2)
• GROUP: 0101 COVER ASSEMBLY
• GROUP: 0101 COVER ASSEMBLY - CONT
• Figure F-4. Fuel Pressure Hose Assembly
• Figure F-5. Quick Disconnect Coupling Half
• Figure F-6. Equipment Container Assembly (Sheet 1 of 2)
• Figure F-6. Equipment Container Assembly (Sheet 2 of 2)
• GROUP: 0102 CONTAINER ASSY, EQUIPMENT
• GROUP: 0102 CONTAINER ASSY, EQUIPMENT - CONT
• Figure F-7. Hose Assemblies
• GROUP: 010204 & 010205 & 010206 HOSE ASSEMBLIES, STARTING AIR, FOG OIL, AND PURGE
• GROUP: 010207 BRACKET ASSEMBLY, TERMINAL
• Figure F-10. Bracket Assembly
• GROUP: 010208 BRACKET ASSEMBLY, SWITCH PRESSURE
• GROUP: 010209 CONTAINER, EQUIPMENT
• GROUP: 0103 NOZZLE ASSEMBLY
• Figure F-13. Pulse Jet Engine Assembly 31- 15-2342
• GROUP: 0104 ENGINE ASSY, PULSE JET
• GROUP: 010401 HEAD ASSEMBLY, ENGINE
• GROUP: 0105 FRAME ASSEMBLY
• Figure F-16. Control Panel Assembly Panel Cover (Sheet 1 of 4)
• Figure F-16. Control Panel Assembly Panel Cover (Sheet 2 of 4)
• Figure F-16. Control Panel Assembly Panel Cover (Sheet 3 of 4)
• Figure F-16. Control Panel Assembly Panel Cover (Sheet 4 of 4)
• GROUP: 02 & 0201 CONTROL-INDICATOR AND PANEL COVER
• GROUP: 02 & 0201 CONTROL-INDICATOR AND PANEL COVER
• Figure F-17. Fog Oil Pump Assembly (Sheet 1 of 2)
• Figure F-17. Fog Oil Pump Assembly (Sheet 2 of 2)
• GROUP: 03 PUMP ASSEMBLY, FOG OIL
• GROUP: 0301 STRAINER ASSEMBLY
• GROUP: 0302 & 0303 HOSE ASSEMBLY, AND HOSE ASSEMBLY, FOG OIL
• GROUP: 0304 PUMP, FOG OIL
• Figure F-21. Air Compressor Assembly (Sheet 1 of 2)
• Figure F-21. Air Compressor Assembly (Sheet 2 of 2)
• GROUP: 04 AIR COMPRESSOR ASSEMBLY
• Figure F-22. Air Compressor
• GROUP: 0401 COMPRESSOR, AIR
• Figure F-23. Compressor Pump Assembly
• GROUP: 040101 & 04010101 COMPRESSOR PUMP ASSEMBLY
• GROUP: 0402 & 0403 HOSE ASSEMBLY, AND HOSE ASSEMBLY, AIR
• Figure F-25. Fog Oil Tank Assembly
• GROUP: 05 TANK ASSEMBLY, FOG OIL
• Figure F-26. Fog Oil Tank
• GROUP: 0501 TANK, FOG OIL
• GROUP: 06 FUEL FILTER/WATER SEPARATOR ASSEMBLY
• GROUP: 0601 FUEL FILTER/WATER SEPARATOR
• GROUP: 07 WATER MANIFOLD TRAINING AND TEST ASSEMBLY
• GROUP: 9500 SPECIAL TOOLS
• GROUP: 99 BULK ITEMS LIST
• SECTION IV CROSS-REFERENCE INDEXES
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX - CONT
• NATIONAL STOCK NUMBER INDEX - CONT
• PART NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Figure G- 1. Fuel Pressure Hose Assembly (31-15-2302-80)
• Figure G-4. Air Supply Hose Assembly (31-15-2302-90)
• Figure G-7. Purge Air Hose Assembly (31-15-2302-120)
• Figure G-10. Air Hose Assembly (31-15-2302-160)
• Figure G-13. Rubber Pad (31-15-2808-2)
• Figure G-15. Rubber Pad (31-15-2809)
• Figure G-17. Gasket (37-15-2724)
• Figure G-19. Gasket (31-15-2726)
• Figure G-21. Fog Oil Test Gage
• Figure G-23. Drain Hose
• APPENDIX H INITIAL MANDATORY PARTS LIST
• Section II. INITIAL MANDATORY PARTS LIST
• INDEX
• INDEX - CONT
• INDEX - CONT
• INDEX - CONT
• INDEX - CONT
• INDEX - CONT
• INDEX - CONT
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